Solving Fermax Door Panel Mounting Issues
A successful Fermax door entry installation hinges on a secure and precise mounting of the outdoor panel. Mounting issues, whether it's an incorrectly fitted back box or a panel that isn't weatherproof, can undermine the system's performance and longevity. This comprehensive guide addresses the most common mounting problems and provides clear, actionable solutions to ensure your installation is professional and durable.
This guide is written in British English, offering expert and empathetic advice to resolve your mounting challenges.
Common Fermax Mounting Challenges
If you're facing mounting issues, they likely stem from one of these common areas. Pinpointing the problem is the key to fixing it correctly.
- The flush-mount back box is not sitting securely or level within the wall.
- The final panel assembly is not perfectly flush with the wall surface.
- Difficulty achieving a clean, professional-looking finish around the panel.
- Water is penetrating behind the panel, potentially damaging the electronics.
- Uncertainty about whether to choose a flush-mount or surface-mount option.
- The wall material is uneven or difficult to work with, complicating the installation.
- The modular components are not aligning correctly within the main frame.
Step-by-Step Guide to a Perfect Fermax Mount
Follow this structured approach to overcome mounting issues and ensure your Fermax panel is installed to a high standard.
1. Choose Your Mounting Method: Flush vs. Surface
Your first decision impacts the entire installation process.
- Flush-Mounting: This offers the most integrated and sleek appearance, with the panel sitting level with the wall. However, it is more labour-intensive as it requires cutting a precise recess into the wall to house a back box. This is the most common method.
- Surface-Mounting: This is a simpler alternative where a surface box is fixed directly onto the wall. The panel then fits into this box, meaning the whole unit protrudes from the wall. This is ideal for retrofitting or where cutting into the wall is not feasible.
2. The Critical Step: Installing the Back Box
For both methods, the correct installation of the back box is paramount.
- Accurate Placement: The standard height for a Fermax video panel camera is 1.65 metres from ground level. Use a spirit level to ensure the box will be perfectly horizontal and vertical.
- Creating the Opening (Flush-Mount): Trace the box's outline on the wall. Use appropriate tools to create the recess. Be patient and precise to avoid an oversized hole.
- Securing the Box:
- Flush-Mount (Masonry): The best practice is to fix the box in place with a sand and cement mortar mix. This provides a solid, permanent hold. Ensure the front edge of the box is flush with the intended final wall surface.
- Surface-Mount: Drill fixing holes and use appropriate screws and wall plugs for your wall type to securely fasten the surface box to the wall.
3. Assembling and Connecting the Panel
With the box securely in place, you can prepare the panel.
- Assemble Modules: If you have a modular panel (like Cityline or Skyline), click the individual components into the support frame as per the manual.
- Wiring: Feed your system cable through the back box and connect it to the correct terminals on the main electronic module. Ensure the connections are firm. For DUOX systems, this is a simple 2-wire connection.
4. Final Fixing and Weatherproofing
The last steps ensure a secure and weatherproof finish.
- Attach the Panel: Carefully fit the wired panel assembly into the back box and secure it with the supplied fixings. Do not overtighten.
- Apply Sealant (Essential for Outdoor Panels): To prevent water ingress, apply a thin bead of clear, outdoor-grade silicone sealant along the top and the two vertical sides where the panel frame meets the wall.
- Leave the Bottom Open: It is critical not to seal the bottom edge. This creates a drainage path for any condensation and prevents moisture from being trapped behind the panel.
- Install a Rain Hood: For maximum protection in exposed locations, always install a Fermax-compatible rain hood over the panel.
By focusing on the precise and solid installation of the back box, you can effectively resolve the most significant Fermax mounting issues.